Aluminum Die Casting Programs We Have Manufactured
Each case study gives the part geometry, alloy, tolerances, the problem the customer arrived with and the measured outcome. Customer names are withheld where confidentiality requires it, but the engineering detail is real.
A360 Aluminum Pump Housing: From Billet Machining to 8,000 Units a Year
A European industrial pump manufacturer converted a billet-machined housing to A360 die casting to reach 8,000 units a year, holding 6 bar pressure tightness, an H7 bearing bore and a 0.05 mm sealing face.
ADC12 Robot Joint Housing at a 2 mm Wall: 34% Lighter Than Machined
A collaborative robot manufacturer moved a joint housing from machined prototypes to ADC12 die casting at 12,000 units a year, cutting 180 g per joint while holding ±0.02 mm concentricity between the harmonic drive seat and the encoder bore.
A413 LED Heat Sink Housing: Two Parts to One, 11 °C Cooler
An LED lighting brand replaced a bonded two-piece design, an extruded heat sink adhered to a die cast housing, with a single A413 casting, removing the thermal interface and taking 11 °C off the LED junction temperature at 60,000 units a year.
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